Latest results at HdM

In the IAD (Innovative Applications of Printing Technologies) research group at the HdM (Hochschule der Medien – Stuttgart Media University), the focus of the project research is on the thin, flexible printed Li-ion foil batteries that will be used to power the BEWELL skin patch. In addition to researching the printability of the electrochemically active materials, a comprehensive benchmarking study of substrates was carried out. The bendability of the battery is an important aspect, while at the same time sufficient barrier properties must be ensured. Ten substrate materials, mono films and composite films, were compared in terms of their mechanical, physical and surface properties. Modulus of elasticity, flexural rigidity, surface free energy, barrier properties (water vapour transmission rate WVTR), processability, dimensional stability and printability were determined. It turned out that a PET/Al/PET film with a total thickness of approx. 31µm had the best properties. Apart from the difficult handling in sheet-to-sheet screen printing presses (curling), the thicker PET films are advantageous there. In a final roll-to-roll process, however, the curling problem of the films does not play a role. The results (see diagrams below for examples) were presented at the IARIGAI (www.iarigai.org ) conference in Athens (at the University of West Attica) in September 2021. The paper was published at http://jpmtr.org/Advances_Vol_472021_online.pdf.

Comparing mechanical properties of different foils
Comparing WVTR of different foils
Prof. Dr. Huebner presenting at the IARIGAI conference

The contacting of the printed foil batteries was investigated and a riveting technique proved to be advantageous, see figures below.

Riveting tool
Film battery with rivets for contacting

Haptics Array

Four thin and conformable haptic elements were attached using an adhesive to an armband made of soft elastic fabric, comfortable to wear. The actuators were driven using a custom made PCB, capable of generating various waveforms and apply voltages between 0 and 95V. The connection between the actuators and the PCB was made using flying cables.

Haptic armband constitutive parts

After testing individual actuators at different locations on the arm, we were able to determine the locations that have the highest detection probability, even using low actuation voltages (<100Vpeak). The most sensible locations are situated around the elbow, especially the inner part of the arm seems to respond well to the haptic excitation. After this initial step, the actuators were placed on the armband on the inner part of the arm as shown in the figure below.

Use of a square pattern of haptic elements to deliver various messages to users.

Then various signals were sent to the tester (5 persons):

  • piezo 1 and 2 alternating rapidly
  • piezo 3 and 4 alternating slowly
  • piezo 2 and 4 simultaneously
  • piezo 1 and 3 simultaneously
  • activation order 1-2-3-4 repeated

The actuation frequency was on 250Hz and the voltage 95Vpeak. The tests were carried out in a lab environment, relatively noisy. The users (5, 3 male, average age 23 years) were not isolated during the tests, they did not wear noise cancelling headphones or any other device that reduced the noise level around them. They were seated or standing, with their arm moving occasionally. They were not forced to keep it from moving or to hold it in a prescribed position. They were asked to imagine that they are walking or running and were asked to act based on the interpretation they gave to each of the 5 signals.

All the users were able to detect the vibration from the actuators, giving an acceptable feedback level. The signals were designed to deliver the following messages to the user: 1 – accelerate, 2 – slow down, 3 – turn right, 4 – turn left, 5 – stop. However, we asked the testers to interpret the meaning of the signals freely. Some of them proved to be rather intuitive (signals 1 and 2), others needed input from the lab staff. The outcome of these tests is thus positive, as the actuators enable to deliver messages to users, and it shows that a learning session should be organized to make the messages clear.

OE-A Meeting Europe

Swarovski presented the BEWELL project and the related Functional Crystals for enabling new technology innovations for luxury markets during the OE-A Meeting on 20th of October 2021.

BEWELL on stage at TechBlick 2021

Swarovski presented the evolution of the BEWELL project during an online event at the TechBlick Conference on Printed Electronics and showcased the developed technology layer stacks (e.g. printed battery, perovskite solar cell, LED layer) to an interested audience. The video of the talk is available on Vimeo.

BEWELL presented at ISFOE21

In the frame of ISFOE21 the project was presented online. There were several questions which showed the large interest in the work of BEWELL.

The talk was given on Tuesday the 7th of July 2019. 9:30. There were many interested questions.

LOPEC 2021

At the LOPEC 2021 VARTA presented the BEWELL project at their digital booth

Swarovski also presented the BEWELL project during the LOPEC 2021 Business Conference with a contribution on “Opportunities and challenge of printed electronics – the perspective of a jewelry manufacturer”. The talk has been also promoted by the Organic Electronics Association OE-A in social media and a press release: “Even Austrian jewelry manufacturer Swarovski adds functionality to their crystals through printed electronics.”